The QT5-15 brick making machine is equipped with a mature PLC intelligent control system, which realizes fully automatic operation of the entire production process including feeding, material distribution, vibration molding, hydraulic pressing and brick discharging. The system is matched with a human-machine touch screen interface, allowing operators to intuitively set and adjust core production parameters such as molding time, vibration frequency and hydraulic pressure. Built-in intelligent logic programs can automatically correct operating deviations, avoid manual operation errors, and ensure consistent production standards for each batch of hollow bricks and paving bricks. In addition, the PLC system has automatic fault detection and early warning functions, which can quickly locate equipment abnormalities, effectively reduce equipment downtime, and improve overall production continuity.
Matched with a professional PLC-controlled hydraulic pump system, the equipment provides stable and uniform hydraulic power for brick pressing and molding. The optimized hydraulic circuit design effectively avoids pressure fluctuation, oil leakage and other common faults of traditional brick machines. The hydraulic system can precisely match the vibration molding process, perfectly coordinate pressure compaction and high-frequency vibration, make the brick material fill the mold cavity evenly, and greatly improve the compactness and flatness of finished bricks. The high-quality hydraulic pump and supporting hydraulic accessories have strong pressure resistance and fatigue resistance, which can maintain stable power output during long-term continuous high-intensity operation and extend the service life of the whole machine.
Based on the core vibration molding method, the machine adopts a heavy-duty integrated platform vibration structure, equipped with high-efficiency vibration motors. The maximum excitation force reaches 60kN, the vibration acceleration is 15-20g, and the vibration frequency is adjustable from 2800 to 4500 rpm. Under the dual cooperation of PLC hydraulic pressure stabilization and high-frequency vibration, the air bubbles inside the mixed raw materials such as cement, sand, crushed stone and industrial waste are completely discharged. The concrete raw materials are tightly combined, so that the produced hollow bricks and paving bricks have dense internal structure, uniform density, high compressive strength and excellent frost resistance and wear resistance, fully meeting the construction standards of municipal roads, residential buildings and infrastructure projects.
Coordinated with the intelligent PLC system, the vibration duration, frequency and amplitude can be independently and precisely adjusted according to different raw material ratios, aggregate sizes and brick types. The fixed molding cycle is stably controlled at 15-20 seconds. For lightweight hollow bricks, low-frequency and moderate vibration parameters can be adopted to avoid material over-compression and waste; for heavy-load paving bricks used for road load-bearing, high-frequency and long-time vibration mode can be activated to ensure the firmness and durability of finished products. The precise parameter matching greatly improves the finished product qualification rate, effectively reduces raw material loss, and improves production economic benefits.
This vibration-type brick making machine supported by PLC hydraulic system has extremely strong raw material adaptability. In addition to conventional raw materials such as ordinary cement, natural sand and crushed stone, it can fully utilize various industrial solid wastes and construction wastes including fly ash, cinder, slag, coal gangue, gravel and expanded perlite as production raw materials. A large number of industrial wastes replace natural aggregates, which greatly reduces the procurement cost of raw materials for customers. At the same time, the waste recycling production mode conforms to the environmental protection policies of most countries in Africa, the Middle East, Central Asia and Southeast Asia, helping customers pass local environmental protection assessments and obtain green production qualifications smoothly.
The combination of intelligent PLC control and efficient vibration molding realizes precise energy control. The equipment only outputs matching power according to the production demand, avoiding invalid energy consumption of traditional mechanical brick machines. The whole production process is closed and dust-free, with low noise and no pollutant discharge, meeting the global environmental protection production standards and helping customers build standardized and environmentally friendly brick production factories.
Equipped with standardized quick-change molds, this QT5-15 brick machine breaks the limitation of single product production. By replacing different custom molds, it can mass-produce concrete hollow bricks, solid bricks, paving bricks, interlocking road bricks, slope protection bricks, grass planting bricks, curbstones and landscape bricks of various specifications. Relying on the stable cooperation of PLC hydraulic power and vibration system, all kinds of bricks produced have stable quality and uniform specifications. Customers do not need to purchase multiple devices, which greatly saves early investment costs and improves the market competitiveness of products.
The mold installation structure is optimized and matched with the PLC parameter one-click reset function. After replacing the mold, the equipment can quickly match the corresponding vibration frequency and hydraulic pressure parameters through the control system, without complicated manual debugging. The mold has high rigidity and wear resistance, which can adapt to long-term high-frequency vibration production and ensure the consistency of finished product specifications.
The whole machine has a reasonable structural layout, with an overall dimension of 7310×2600×2890mm and a total weight of 5000kg. The main frame is welded with high-strength thick steel plates and processed by integral stress relief technology. It has excellent anti-vibration fatigue and anti-deformation capabilities, and can maintain structural stability even under long-term 24-hour continuous high-frequency vibration and hydraulic pressure operation. It is not easy to deform or damage, and adapts to harsh working environments such as high temperature, dust and heavy load in the factory.
The total installed power of the equipment is 32kW, with reasonable power distribution. The PLC control system accurately controls the operating power of the hydraulic pump and vibration motor, realizing low energy consumption and high efficiency. All core components such as hydraulic pumps, oil cylinders and solenoid valves are high-quality accessories, with stable performance and strong durability. The standardized wearing parts are easy to purchase and replace, which effectively reduces the failure rate of the whole machine and prolongs the overall service life of the equipment.
Driven by the full-automatic PLC control system, the equipment has a highly simplified operation process. All production links are intelligently controlled, and workers only need to set parameters on the touch screen to realize unmanned automatic production. New employees can master the operation skills after simple training, which greatly reduces the labor threshold and daily labor cost of the factory.
The equipment adopts modular design, with clear layout of internal components. Wearing parts such as vibration rubber cushions and scraping plates are universal standard parts, which are convenient for local procurement and replacement by overseas customers. The PLC system has a fault self-diagnosis function, which can quickly locate faults and reduce maintenance time and cost. We provide long-term online technical support and spare parts supply services for global customers, completely solving the after-sales maintenance worries of equipment operation.
With the dual advantages of PLC precise control and efficient vibration molding, the equipment has a fast molding speed, with a single molding cycle of only 15-20 seconds. Matched with a 1100×570mm standard pallet, the feeding, molding and brick discharging processes are smooth and efficient, which can realize continuous mass production. The stable and high output can fully meet the production needs of medium-sized brick factories. While ensuring high-quality finished products, it greatly improves production efficiency, shortens the production cycle, and creates stable and long-term economic benefits for customers.
The QT5-15 brick making machine is equipped with a mature PLC intelligent control system, which realizes fully automatic operation of the entire production process including feeding, material distribution, vibration molding, hydraulic pressing and brick discharging. The system is matched with a human-machine touch screen interface, allowing operators to intuitively set and adjust core production parameters such as molding time, vibration frequency and hydraulic pressure. Built-in intelligent logic programs can automatically correct operating deviations, avoid manual operation errors, and ensure consistent production standards for each batch of hollow bricks and paving bricks. In addition, the PLC system has automatic fault detection and early warning functions, which can quickly locate equipment abnormalities, effectively reduce equipment downtime, and improve overall production continuity.
Matched with a professional PLC-controlled hydraulic pump system, the equipment provides stable and uniform hydraulic power for brick pressing and molding. The optimized hydraulic circuit design effectively avoids pressure fluctuation, oil leakage and other common faults of traditional brick machines. The hydraulic system can precisely match the vibration molding process, perfectly coordinate pressure compaction and high-frequency vibration, make the brick material fill the mold cavity evenly, and greatly improve the compactness and flatness of finished bricks. The high-quality hydraulic pump and supporting hydraulic accessories have strong pressure resistance and fatigue resistance, which can maintain stable power output during long-term continuous high-intensity operation and extend the service life of the whole machine.
Based on the core vibration molding method, the machine adopts a heavy-duty integrated platform vibration structure, equipped with high-efficiency vibration motors. The maximum excitation force reaches 60kN, the vibration acceleration is 15-20g, and the vibration frequency is adjustable from 2800 to 4500 rpm. Under the dual cooperation of PLC hydraulic pressure stabilization and high-frequency vibration, the air bubbles inside the mixed raw materials such as cement, sand, crushed stone and industrial waste are completely discharged. The concrete raw materials are tightly combined, so that the produced hollow bricks and paving bricks have dense internal structure, uniform density, high compressive strength and excellent frost resistance and wear resistance, fully meeting the construction standards of municipal roads, residential buildings and infrastructure projects.
Coordinated with the intelligent PLC system, the vibration duration, frequency and amplitude can be independently and precisely adjusted according to different raw material ratios, aggregate sizes and brick types. The fixed molding cycle is stably controlled at 15-20 seconds. For lightweight hollow bricks, low-frequency and moderate vibration parameters can be adopted to avoid material over-compression and waste; for heavy-load paving bricks used for road load-bearing, high-frequency and long-time vibration mode can be activated to ensure the firmness and durability of finished products. The precise parameter matching greatly improves the finished product qualification rate, effectively reduces raw material loss, and improves production economic benefits.
This vibration-type brick making machine supported by PLC hydraulic system has extremely strong raw material adaptability. In addition to conventional raw materials such as ordinary cement, natural sand and crushed stone, it can fully utilize various industrial solid wastes and construction wastes including fly ash, cinder, slag, coal gangue, gravel and expanded perlite as production raw materials. A large number of industrial wastes replace natural aggregates, which greatly reduces the procurement cost of raw materials for customers. At the same time, the waste recycling production mode conforms to the environmental protection policies of most countries in Africa, the Middle East, Central Asia and Southeast Asia, helping customers pass local environmental protection assessments and obtain green production qualifications smoothly.
The combination of intelligent PLC control and efficient vibration molding realizes precise energy control. The equipment only outputs matching power according to the production demand, avoiding invalid energy consumption of traditional mechanical brick machines. The whole production process is closed and dust-free, with low noise and no pollutant discharge, meeting the global environmental protection production standards and helping customers build standardized and environmentally friendly brick production factories.
Equipped with standardized quick-change molds, this QT5-15 brick machine breaks the limitation of single product production. By replacing different custom molds, it can mass-produce concrete hollow bricks, solid bricks, paving bricks, interlocking road bricks, slope protection bricks, grass planting bricks, curbstones and landscape bricks of various specifications. Relying on the stable cooperation of PLC hydraulic power and vibration system, all kinds of bricks produced have stable quality and uniform specifications. Customers do not need to purchase multiple devices, which greatly saves early investment costs and improves the market competitiveness of products.
The mold installation structure is optimized and matched with the PLC parameter one-click reset function. After replacing the mold, the equipment can quickly match the corresponding vibration frequency and hydraulic pressure parameters through the control system, without complicated manual debugging. The mold has high rigidity and wear resistance, which can adapt to long-term high-frequency vibration production and ensure the consistency of finished product specifications.
The whole machine has a reasonable structural layout, with an overall dimension of 7310×2600×2890mm and a total weight of 5000kg. The main frame is welded with high-strength thick steel plates and processed by integral stress relief technology. It has excellent anti-vibration fatigue and anti-deformation capabilities, and can maintain structural stability even under long-term 24-hour continuous high-frequency vibration and hydraulic pressure operation. It is not easy to deform or damage, and adapts to harsh working environments such as high temperature, dust and heavy load in the factory.
The total installed power of the equipment is 32kW, with reasonable power distribution. The PLC control system accurately controls the operating power of the hydraulic pump and vibration motor, realizing low energy consumption and high efficiency. All core components such as hydraulic pumps, oil cylinders and solenoid valves are high-quality accessories, with stable performance and strong durability. The standardized wearing parts are easy to purchase and replace, which effectively reduces the failure rate of the whole machine and prolongs the overall service life of the equipment.
Driven by the full-automatic PLC control system, the equipment has a highly simplified operation process. All production links are intelligently controlled, and workers only need to set parameters on the touch screen to realize unmanned automatic production. New employees can master the operation skills after simple training, which greatly reduces the labor threshold and daily labor cost of the factory.
The equipment adopts modular design, with clear layout of internal components. Wearing parts such as vibration rubber cushions and scraping plates are universal standard parts, which are convenient for local procurement and replacement by overseas customers. The PLC system has a fault self-diagnosis function, which can quickly locate faults and reduce maintenance time and cost. We provide long-term online technical support and spare parts supply services for global customers, completely solving the after-sales maintenance worries of equipment operation.
With the dual advantages of PLC precise control and efficient vibration molding, the equipment has a fast molding speed, with a single molding cycle of only 15-20 seconds. Matched with a 1100×570mm standard pallet, the feeding, molding and brick discharging processes are smooth and efficient, which can realize continuous mass production. The stable and high output can fully meet the production needs of medium-sized brick factories. While ensuring high-quality finished products, it greatly improves production efficiency, shortens the production cycle, and creates stable and long-term economic benefits for customers.
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