1. Intelligent Automatic Control for Lower Labor Expense
Fitted with imported Siemens PLC together with colour touch screen, Schneider low‑voltage electric parts and photoelectric feeding sensors, the machine completes full‑cycle automatic operation covering raw‑material feeding, material distribution, vibration pressing, demoulding and pallet delivery. Only 1‑2 on‑site attendants are required for the whole production shift, which greatly cuts labour expenditure for brick factories, especially beneficial for regions facing high worker salary and labour shortage. Remote fault query function is supported; operators may freely configure parameters for feeding, vibration and pressing duration according to different solid‑waste raw‑material conditions such as construction debris, fly ash or mine tailings. Human‑machine interaction logic is concise and user‑friendly. New operators can master daily operation after simple training, no need to hire high‑salary professional technicians for long‑term on‑site duty.
2. Patented Dual‑vibration Structure & Heavy‑duty Mechanical Construction for Superior Brick Quality and Long Service Life
It features exclusive synchronous table vibration plus upper‑mold auxiliary vibration box dual‑vibration design. Vibration force distributes evenly across the entire mold cavity to avoid uneven brick density caused by unstable solid‑waste raw material particle size. The synchronous demoulding mechanism effectively protects green bricks against breakage and corner chipping during demoulding process. Finished bricks achieve dimensional tolerance ≤ 1 mm and high compressive strength, fully satisfying acceptance requirements of municipal, water conservancy and infrastructure projects. Pure‑vertical vibration mode greatly lowers abrasion on both molds and main machine body under long‑time continuous production.
The main body adopts integrally‑welded extra‑thick high‑strength steel frame, equipped with four high‑precision wear‑resistant guide columns plus extended guide sleeves. Under prolonged heavy‑load pressing and vibration conditions brought by high‑abrasive industrial solid waste, frame deformation and position offset are avoided. Stress‑relief treatment endows the frame with excellent anti‑fatigue and shock‑resistant performance. Compared with ordinary competing models on the market, it can sustain longer continuous running hours, reduce structural failure risks and extend overall equipment service life for solid‑waste recycling brick plants.
3. High‑efficiency Premium Hydraulic System with Energy‑saving Performance
This hydraulic power station applies original Taiwan YUKEN valve assemblies and large‑flow oil pumps, maintaining stable rated pressure of 20 MPa even under long‑period continuous production with construction waste and mine slag raw materials. It features low temperature rise and low operating noise during full‑load operation. Optimized oil‑circuit design sustains steady pressure output in every cycle of feeding, pressing and demoulding, and realizes 30 % energy saving versus older‑generation models. It effectively reduces power consumption cost for mass brick production. Sealing configuration is upgraded for heavy‑dust solid‑waste production environment, greatly lowers oil‑leak failure risk. Core hydraulic components adopt universal standard specifications, spare parts are easy to source, which facilitates simple routine upkeep and cuts comprehensive operating cost of the brick factory.
4. Quick‑change Hardened Molds for Multi‑product Flexible Production
Molds are forged from carburized 55# manganese steel reaching HRC60 hardness, with service life exceeding 100 000 molding cycles, good wear‑resistance for abrasive solid‑waste materials. Thanks to quick‑swap mold structure without modifying main host body, users can produce hollow bricks, permeable pavers, lawn bricks, curbstones, slope‑protection blocks, interlocking bricks and many other precast items simply by replacing molds. Adjustable product height ranges from 40 mm to 400 mm, fully covering diversified production demands of municipal, landscape and infrastructure projects. Brick plant operators can flexibly switch brick varieties responding to local project order changes. One single host realizes multi‑product manufacturing, avoids investment of multiple forming machines, reduces upfront equipment investment risk and expands business order sources for solid‑waste recycling factories.
5. High‑utilization Eco‑friendly Feeding & Strong Line‑compatibility for Capacity Expansion
The feeding unit combines travelling material bin and sealed belt conveyor fitted with multi‑row rakes for material levelling. Photoelectric switches govern continuous feeding, enabling flexible raw‑material proportion adjustment to adapt different mixing ratios of fly ash, tailings, recycled construction waste and other raw materials. The machine makes full use of various industrial and construction solid waste resources, achieves high solid‑waste utilization rate, complying with international green building‑material standards. It helps customers consume local waste resources, lower natural aggregate purchase cost and obtain extra profit from solid waste disposal business.
It can seamlessly pair with batching equipment, JS series mixers, automatic pallet feeders, stackers and elevators to build unmanned fully‑automatic production lines. Coloured surface layered feeding is supported, enabling simultaneous output of plain and coloured bricks and reserving ample room for future capacity expansion. Customers can start with single‑host configuration first, and later upgrade to full‑automatic complete line step‑by‑step according to order growth, realizing flexible phased investment.
6. Trusted Brand‑name Components and Clear Standard Operating Workflow
Key drive motors are Siemens industrial grade, and all transmission assemblies adopt dust‑proof and waterproof treatment, adapting to heavy‑dust working environment of solid‑waste brick production. Seals and consumable parts adopt top‑tier international brands, cutting wear‑part loss by 40 %. Reliable brand accessories reduce unexpected shutdown probability caused by component damage, guarantee continuous production schedule for bulk orders. A 12‑month standard warranty is provided to support convenient after‑sales servicing, spare‑part supply and technical guidance for overseas clients.
Standard operation workflow:
1. Pre‑startup: Inspect hydraulic oil level, lubrication condition, mold fastening and intact pallets.
2. Startup: Power on → activate hydraulic station → launch feeding and conveying systems.
3. Automatic production: Raw materials enter bin; machine runs auto‑feeding → pressing & vibrating → pressure‑hold forming → synchronous demoulding → pallet output.
4. Shutdown: Empty mold and material bin → shut down hydraulic unit → cut main power supply, clear residual concrete from machine surfaces.
1. Intelligent Automatic Control for Lower Labor Expense
Fitted with imported Siemens PLC together with colour touch screen, Schneider low‑voltage electric parts and photoelectric feeding sensors, the machine completes full‑cycle automatic operation covering raw‑material feeding, material distribution, vibration pressing, demoulding and pallet delivery. Only 1‑2 on‑site attendants are required for the whole production shift, which greatly cuts labour expenditure for brick factories, especially beneficial for regions facing high worker salary and labour shortage. Remote fault query function is supported; operators may freely configure parameters for feeding, vibration and pressing duration according to different solid‑waste raw‑material conditions such as construction debris, fly ash or mine tailings. Human‑machine interaction logic is concise and user‑friendly. New operators can master daily operation after simple training, no need to hire high‑salary professional technicians for long‑term on‑site duty.
2. Patented Dual‑vibration Structure & Heavy‑duty Mechanical Construction for Superior Brick Quality and Long Service Life
It features exclusive synchronous table vibration plus upper‑mold auxiliary vibration box dual‑vibration design. Vibration force distributes evenly across the entire mold cavity to avoid uneven brick density caused by unstable solid‑waste raw material particle size. The synchronous demoulding mechanism effectively protects green bricks against breakage and corner chipping during demoulding process. Finished bricks achieve dimensional tolerance ≤ 1 mm and high compressive strength, fully satisfying acceptance requirements of municipal, water conservancy and infrastructure projects. Pure‑vertical vibration mode greatly lowers abrasion on both molds and main machine body under long‑time continuous production.
The main body adopts integrally‑welded extra‑thick high‑strength steel frame, equipped with four high‑precision wear‑resistant guide columns plus extended guide sleeves. Under prolonged heavy‑load pressing and vibration conditions brought by high‑abrasive industrial solid waste, frame deformation and position offset are avoided. Stress‑relief treatment endows the frame with excellent anti‑fatigue and shock‑resistant performance. Compared with ordinary competing models on the market, it can sustain longer continuous running hours, reduce structural failure risks and extend overall equipment service life for solid‑waste recycling brick plants.
3. High‑efficiency Premium Hydraulic System with Energy‑saving Performance
This hydraulic power station applies original Taiwan YUKEN valve assemblies and large‑flow oil pumps, maintaining stable rated pressure of 20 MPa even under long‑period continuous production with construction waste and mine slag raw materials. It features low temperature rise and low operating noise during full‑load operation. Optimized oil‑circuit design sustains steady pressure output in every cycle of feeding, pressing and demoulding, and realizes 30 % energy saving versus older‑generation models. It effectively reduces power consumption cost for mass brick production. Sealing configuration is upgraded for heavy‑dust solid‑waste production environment, greatly lowers oil‑leak failure risk. Core hydraulic components adopt universal standard specifications, spare parts are easy to source, which facilitates simple routine upkeep and cuts comprehensive operating cost of the brick factory.
4. Quick‑change Hardened Molds for Multi‑product Flexible Production
Molds are forged from carburized 55# manganese steel reaching HRC60 hardness, with service life exceeding 100 000 molding cycles, good wear‑resistance for abrasive solid‑waste materials. Thanks to quick‑swap mold structure without modifying main host body, users can produce hollow bricks, permeable pavers, lawn bricks, curbstones, slope‑protection blocks, interlocking bricks and many other precast items simply by replacing molds. Adjustable product height ranges from 40 mm to 400 mm, fully covering diversified production demands of municipal, landscape and infrastructure projects. Brick plant operators can flexibly switch brick varieties responding to local project order changes. One single host realizes multi‑product manufacturing, avoids investment of multiple forming machines, reduces upfront equipment investment risk and expands business order sources for solid‑waste recycling factories.
5. High‑utilization Eco‑friendly Feeding & Strong Line‑compatibility for Capacity Expansion
The feeding unit combines travelling material bin and sealed belt conveyor fitted with multi‑row rakes for material levelling. Photoelectric switches govern continuous feeding, enabling flexible raw‑material proportion adjustment to adapt different mixing ratios of fly ash, tailings, recycled construction waste and other raw materials. The machine makes full use of various industrial and construction solid waste resources, achieves high solid‑waste utilization rate, complying with international green building‑material standards. It helps customers consume local waste resources, lower natural aggregate purchase cost and obtain extra profit from solid waste disposal business.
It can seamlessly pair with batching equipment, JS series mixers, automatic pallet feeders, stackers and elevators to build unmanned fully‑automatic production lines. Coloured surface layered feeding is supported, enabling simultaneous output of plain and coloured bricks and reserving ample room for future capacity expansion. Customers can start with single‑host configuration first, and later upgrade to full‑automatic complete line step‑by‑step according to order growth, realizing flexible phased investment.
6. Trusted Brand‑name Components and Clear Standard Operating Workflow
Key drive motors are Siemens industrial grade, and all transmission assemblies adopt dust‑proof and waterproof treatment, adapting to heavy‑dust working environment of solid‑waste brick production. Seals and consumable parts adopt top‑tier international brands, cutting wear‑part loss by 40 %. Reliable brand accessories reduce unexpected shutdown probability caused by component damage, guarantee continuous production schedule for bulk orders. A 12‑month standard warranty is provided to support convenient after‑sales servicing, spare‑part supply and technical guidance for overseas clients.
Standard operation workflow:
1. Pre‑startup: Inspect hydraulic oil level, lubrication condition, mold fastening and intact pallets.
2. Startup: Power on → activate hydraulic station → launch feeding and conveying systems.
3. Automatic production: Raw materials enter bin; machine runs auto‑feeding → pressing & vibrating → pressure‑hold forming → synchronous demoulding → pallet output.
4. Shutdown: Empty mold and material bin → shut down hydraulic unit → cut main power supply, clear residual concrete from machine surfaces.
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