Project Case of QT4-15C Fully Automatic Hydraulic Brick Forming Machine

1. Project Overview

Equipment Model: QT4-15C Fully Automatic Hydraulic Brick Forming Machine

Project Location: South Asian customer brick factory site

Production Products: Colorful pavement bricks, hollow blocks, solid blocks, curb stones, grass planting bricks

Process Raw Materials: Sand and stone, crushed stone, cement, color pigment, fly ash, slag, construction waste aggregate

Equipment Configuration: Forming main machine, automatic plate feeding mechanism, belt conveyor, PLC electric control system, hydraulic pump station, block output workbench, surface material distributing device

2. Project Site Introduction

The project is located in a semi-open brick factory with a steel structure ceiling and partial brick wall enclosure. The site adopts hardened ground, fully meeting the installation and continuous production requirements of the complete equipment. After professional installation and commissioning, the QT4-15C block forming machine has been officially put into mass production.

The production line is equipped with two sets of systems for main material mixing transportation and colorful surface material distribution, realizing double-layer distributing function for colorful pavement brick production. Raw materials are automatically transported to the main machine silo through the belt conveyor. The formed brick blanks are neatly placed on plastic pallets for curing. The production process is highly automated, requiring only a small number of workers to complete blank transferring and daily auxiliary work. The finished bricks feature uniform color, regular shape and stable quality, which can fully meet the local market demands for municipal road construction and building engineering.

3. Core Equipment Advantages

① Independent Double-layer Distributing System

Equipped with a special surface material distributing device, the machine can produce high-quality colorful pavement bricks with uniform surface color and no color difference. It can produce both ordinary building blocks and colorful decorative bricks, realizing multi-purpose of one machine.

② Hydraulic Vibration Composite Molding

Adopting hydraulic pressure matching with high-frequency vibration molding technology, the equipment features fast molding speed, high compactness of brick blanks and stable finished product strength. The dimensional accuracy of blocks and pavement bricks is high with low error rate.

③ Flexible Mold Replacement & Diverse Production

By replacing different molds, the machine can produce various products such as hollow blocks, solid blocks, curb stones and grass planting bricks. It enriches product categories, effectively improves market competitiveness and investment return rate.

④ Wide Raw Material Adaptability

It is compatible with various local raw materials including sand, stone and cement. Industrial solid wastes like fly ash and construction waste can be recycled for production, and color pigments can be added for customized colorful brick production, greatly reducing production costs.

⑤ High Automation & Simple Maintenance

Supported by integrated PLC intelligent control system, the whole production process runs automatically with simple operation procedures. Local workers can master the operation after simple training. The machine has reasonable structural design, few vulnerable parts and low failure rate, bringing convenient daily maintenance and low operating cost.

4. Customer Evaluation

The customer speaks highly of the overall performance of the QT4-15C block forming machine. The equipment runs stably on site with strong production compatibility, which can meet the dual market demands of building wall blocks and municipal colorful pavement bricks.

The colorful pavement bricks produced by double-layer distributing technology have excellent appearance and stable quality, enjoying good market sales. The high degree of automation greatly saves labor costs for the factory. In addition, the equipment makes full use of local accessible raw materials and recyclable solid wastes, effectively controlling raw material expenditure.

With low failure rate and simple daily maintenance, the equipment can be independently operated and maintained by local employees. The customer confirms that the QT4-15C machine is very suitable for small and medium-sized brick factories, with significant economic benefits and high promotion value.