Production Case of QT4-15S Fully Automatic Hydraulic Brick making Machine

1. Project Overview

Equipment Model: QT4-15S Fully Automatic Hydraulic Brick making Machine

Project Location: Customer site in Africa

Production Products: Interlocking hollow blocks, solid blocks, pavement bricks, curb stones, grass planting bricks

Process Raw Materials: Sand and stone, crushed stone, cement, fly ash, slag, construction waste aggregate

Equipment Configuration: Forming main machine, automatic plate feeding mechanism, belt conveyor, PLC electric control system, hydraulic pump station, block output workbench

2. Project Site Introduction

This project adopts a simple outdoor factory production mode with simple sunshade sheds and iron sheet enclosures. The hardened ground of the site meets the basic installation and operation requirements of the equipment. After professional installation and commissioning, the QT4-15S block forming machine has been officially put into stable production.

In the production process, raw materials are transported to the main machine silo through the belt conveyor, and finished wet blocks are formed by hydraulic vibration composite molding. The finished blocks are neatly arranged with regular edges and stable quality. The whole production process from feeding, pressing and forming to discharging is automated. Only a small number of workers are required to transfer and cure the blocks, which fully matches the production scale of small and medium-sized local block processing factories.

3. Core Equipment Advantages

① Hydraulic Vibration Composite Molding

Adopting hydraulic pressure combined with high-frequency vibration molding technology, the equipment features short molding cycle, high block compactness and stable finished product strength, ensuring high dimensional accuracy of interlocking blocks.

② Fast Mold Replacement & Multi-function

Various brick products can be produced by replacing different molds. One machine supports multiple production purposes, effectively improving the return on equipment investment.

③ Strong Site Adaptability

The whole machine has a firm and durable structure, which can operate stably in simple outdoor plants without high-standard closed workshops. The electric control system has excellent dustproof performance and can adapt to complex local production environments.

④ Wide Raw Material Compatibility

It is compatible with a variety of locally available raw materials and industrial solid wastes, which greatly reduces raw material procurement costs and realizes resource utilization of solid wastes.

⑤ Simple Operation & Maintenance

Equipped with an integrated PLC control system, the operation interface is intuitive and easy to learn. Workers can master the operation after simple training. The machine has few vulnerable parts, bringing convenient daily maintenance and low later-stage operating costs.

4. Customer Evaluation

The customer highly recognizes the overall performance of the QT4-15S block making machine. The equipment runs stably on site with stable product quality and meets the local market demand for construction bricks.

The equipment has low requirements for production sites and can achieve continuous and efficient production in simple factory conditions. Local rich and accessible raw materials effectively reduce production costs. In addition, the equipment has a low failure rate in long-term operation, and local employees can independently complete daily operation and basic maintenance.

Meanwhile, the customer appreciates the equipment’s flexible production capacity. By replacing molds, diversified brick products can be produced to expand business categories and market profitability. Generally, the customer believes that this model is very suitable for investment and use by small and medium-sized building materials processing factories in Africa.