Full Automatic Cement Block Production Process With Curing Racks_Fully automatic brick making machine_Products_Shandong Hongfa Technology Industry and Trade Co.

Product advantages

全自动制砖主机 + 子母养护架 + RGV手指转运车 + 立体养护窑，可用于水泥标砖、尾矿固废砖、透水砖生产

FullAutomatic Cement Block Production Process With Curing Racks

带养护架全自动水泥砖生产线

Stepbystep production flow of fullautomatic cement block line with curing racks, including batching, mixing, forming, loading onto curing rack, curing, deracking, demoulding & finished block output. Suitable for mine tailings, flyash waste brick production.

中文：带养护架全自动水泥砖生产线分步生产流程，配料、搅拌、成型、上养护架、养护、下架、出砖全工序，适配尾矿、粉煤灰固废制砖项目。

1. Raw Material Batching System｜原料自动配料

Raw materials including cement, mine tailings, fly ash, stone powder, sand and water are stored in separate silos. The automatic batching system weighs each material according to preset brick formula. All raw materials are transported by belt conveyor to the twinshaft compulsory mixer.

水泥、尾矿、粉煤灰、石粉、砂石、水分别存放于各个料仓；自动配料系统按照预设砖型配方完成各原料精准称重；配料完成后，皮带输送机将全部物料输送至双卧轴强制搅拌机。

2. Material Mixing｜强制搅拌

Twinshaft mixer completes highintensity mixing for base material. For colored paver blocks, independent facematerial mixer prepares surface color material separately. Mixed concrete material is discharged to the material receiving hopper of block making host machine.

双卧轴搅拌机完成基料高强度搅拌；如生产彩色路面砖，独立面料搅拌系统单独制备彩色面料；搅拌完成的混凝土物料卸入制砖主机的受料料斗。

3. Brick Forming by Block Making Host｜主机压制成型

The feeding trolley pushes concrete material into mould box. Highfrequency vibration + hydraulic pressure compacts raw materials inside mould. After forming, the mould lifts up, and green wet blocks are ejected onto the metal pallet. High density green cement blocks are finished in this step.

送料小车将混凝土物料送入模具箱；高频振动+液压加压，压实模具内部物料；成型结束后模具抬升，将湿坯砖脱模顶出至金属托板上，得到高密度水泥生坯砖。

4. Green Block Conveying & Loading onto Curing Rack｜湿坯输送上养护架

Wet green blocks together with metal pallets are conveyed by roller conveyor. RGV finger car (transfer trolley) grabs pallets carrying green blocks, and loads them layerbylayer onto the empty multilayer curing rack. One full curing rack holds multiple layers of wet blocks.

带有湿坯砖的金属托板经由辊道输送机输送；RGV手指转运车抓取载有砖坯的托板，分层码放到空的多层养护架上；一套养护架分层承载多层湿砖坯。

5. Full Rack Transport into Curing Chamber｜整架转运进入养护窑

After one curing rack is fully loaded with wet blocks, RGV finger car transfers the whole curing rack into closed thermal curing kiln. Multiple curing racks are arranged inside the curing chamber. Constant temperature & humidity environment is kept inside for block hydration hardening.

养护架码满砖坯后，RGV手指车将整套养护架整体送入密闭养护窑内部；养护窑内排布多组养护架，窑内维持恒温恒湿环境，让水泥砖完成水化硬化。

6. Constanttemperature Curing Period｜窑内恒温养护

Blocks stay inside curing rack in curing kiln for scheduled curing cycle. Heat source such as airsource heat pump keeps stable temperature. Cement inside green blocks completes hydration reaction, blocks gain compressive strength. Curing time can be adjusted according to local temperature and brick type.

砖坯跟随养护架在养护窑内完成规定养护周期；空气能等热源维持窑内温度稳定；砖体内水泥充分发生水化反应，砖坯逐步获得抗压强度；养护时长可根据当地气温、砖型调整。

7. Finishedblock Rack Output from Curing Kiln｜养护完成，养护架出窑

When curing cycle is finished, RGV finger car pulls the whole curing rack out from curing chamber and transports it to deracking station. Blocks have become hard qualified finished cement blocks at this stage.

养护周期结束，RGV手指车将整套养护架从养护窑内拉出，转运至下架工位；此时砖坯已经硬化，成为合格成品水泥砖。

8. Deracking: Unload Finished Blocks｜下架卸砖

At deracking station, RGV finger car takes out pallets with finished blocks layer by layer from curing rack. Finished blocks on pallets are sent to automatic stacking robot area. Empty curing rack is transported back for next circulation.

在下架工位，RGV手指车把载有成品砖的托板逐层从养护架取出；托板上的成品砖输送至自动码垛机器人区域；空养护架回流，循环投入下一轮生产。

9. Automatic Finishedbrick Stacking｜成品自动码垛

Robot stacker picks qualified cement blocks and stacks them onto transport pallet. Finished brick stacks can be wrapped by stretch film for storage or container shipment.

码垛机器人抓取合格水泥砖，整齐码放在货运托盘上；码垛完成的砖垛可缠膜包装，用于仓库堆放或者集装箱出口发货。

10. Metal Pallet Recycling Circulation｜金属托板循环回流

After finished blocks are picked away, empty metal pallets flow back through roller conveyor to block forming host station, for next round brick forming production.

成品砖被取走后，空金属托板通过辊道输送机回流至制砖主机工位，循环参与下一轮砖坯成型生产。

Key Process Notes｜流程要点（网站侧边/说明栏）

1. Curing racks + RGV finger car realize centralized curing, greatly save factory floor space compared with natural stacking curing.

2. Whole line runs automatically, few workers required.

3. Suitable for cement bricks, tailings recycling bricks, paver blocks, hollow blocks.

1. 养护架+RGV手指车实现集中养护，对比露天自然码放养护，大幅节约厂房占地面积。

2. 全线自动化运行，现场用工少。

3. 可生产水泥标砖、尾矿固废砖、路面砖、空心砖等多种砖型。