Grade maintenance of concrete mixer


Daily maintenance of Blender:

1 maintain body cleanliness and remove dirt and obstructions on the body.

2 check the oil and circuit and control equipment at each lubrication point and fill the lubricating oil as required.

Before each shift, add water to the mixing drum to idle for 1-2 minutes, and check the reliability of the clutch and brake.

During the operation of concrete mixer, the noise of motor, reducer and transmission gear should be monitored at any time, and the temperature rise should be too high.

5 after class work, the concrete mixer should be carefully washed.

Primary maintenance

The concrete mixer works normally after 100 hours.

1 In the primary maintenance of mixer, besides routine maintenance, clutch should be dismantled and checked, and brake clearance should be adjusted. For example, inside clutch, the outer brake belt should be replaced badly. In addition, we need to check wire rope, V sliding bearing, sleeping system and walking wheel.

2 In the primary maintenance of forced concrete mixer, it is necessary to check and adjust the clearance between mixing blade and scraper and liner, the closure and flexibility of hopper and unloading door, and the algorithm of primary water distribution system for clutch wear degree is normal.

3 chain drive concrete mixer needs to check the elongation of chain pitch.

Two level maintenance

The secondary maintenance period of concrete mixer is generally 700 to 1500 hours. In the secondary maintenance, besides the primary maintenance, the reducer, motor and open gear must be disassembled and inspected. Besides, it is necessary to check the operating mechanism of the frame and the discharge, and clean the walking wheels.

Steering mechanism.

When disassembling and inspecting reducer, the gear, axle, shaft vomiting and oil passage should be cleared. The wear degree of the surface of halogen profile should be inspected - after disassembling and inspecting, the new gear oil should be added.

When disassembling and inspecting motors, dust on stator windings should be removed, bearings should be cleaned and new lubricants added, and clearance between stator and rotor should be checked and adjusted.

3 When disassembling and inspecting the open gear, it is necessary to clean the tooth profile, perimeter and bearing of the gear, inspect the wear condition, and replace the gear when excessive wear occurs.

4 the internal and external brake belts of the feeding clutch should be replaced in time if worn out.

5 when the frame of the concrete mixer is skewed, it should be repaired or corrected.

6. When disassembling and inspecting the water meter, put the casing in the right position, remove the rust around the suction pipe and the casing and on the inner lever, and brush with anti-rust paint.

When disassembling and inspecting the three-way valve, the corrosion and scale near the valve chamber and pipeline interface should be removed to keep the waterway open.

8 pairs of special mechanisms, such as rubber brackets, stroke switches, water meters, solenoid valves, etc., can be regularly checked, adjusted and cleaned according to the situation.